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Proven success in power quality solutions Delivering reliable performance to strengthen your competitive edge
Proven success in power quality solutions. Delivering reliable performance to strengthen your competitive edge
Power Quality Solution for Steel Industry

Industry Overview
Steel enterprises have high electricity demands, with characteristics such as large capacity, significant load shocks, frequent starting and braking, high-speed operations, and high automation. The operation of equipment like rolling mills, electric welding machines, and electric arc furnaces can cause reactive power fluctuations, low power factor, three-phase imbalance, and excessive harmonics. These issues can distort grid voltage and cause resonance at certain frequencies. iKonMac Technology offers professional power quality solutions to address these challenges, ensuring a green, safe, and stable electricity environment in the steel industry.
Power Quality Issues
Steel enterprises use a large number of DC motors, converter drives, AC motors with frequency control, and power electronic devices, all of which are nonlinear loads. These problems seriously threaten the safe operation of the power system and the safe and efficient functioning of electrical equipment.
Power Quality Challenges
- Rolling Mills:
The drive systems of rolling mills generate harmful characteristic subharmonics, primarily odd harmonics such as 5th, 7th, 11th, and 13th. Frequent starts also lead to a reduced power factor. Due to the skin effect and proximity effect of harmonics, this causes heating of cables, increased transformer noise, and higher losses. Harmonics may also trigger issues such as oxygen production equipment tripping, switch misoperation, motor burnout, frequency converter trips, protection device malfunctions, and generator rotor overheating.
- Electric Arc Furnace:
The operation of electric arc furnaces causes voltage fluctuations and flicker, with significant reactive power changes. This leads to a reduced power factor and three-phase imbalance, while generating a large amount of harmonics, mainly the 5th, 7th, 11th, and 13th. These harmonics can induce torsional oscillations in nearby large units and cause voltage fluctuations in the power system grid.
Solution
iKonMac's Ultra Active Harmonic Filter can mitigate both THDi and THDv, harmonics from 2-50th order. The Static Var Generator are ideal for complex reactive power compensation scenarios, effectively compensating reactive power and balancing three-phase currents. With a response time of less than 10ms, these solutions significantly improve system power quality and ensure the safety of the user’s electricity supply.
SUCCESSFUL STEEL CASES
1600Kvar Static Var Generator
Blue Sky Steel Structure Co., Ltd.
No. |
City |
Project |
Date |
Solution |
---|---|---|---|---|
1 |
Gansu |
Gansu Detong Guotai Metal Co., Ltd. Reactive Power Compensation Harmonic Treatment Project |
July 2023 |
SVG/AHF |
2 |
Yunnan |
Yunnan Mengzi Economic Development Zone Copper Deep Processing Industrial Park Harmonic Treatment Project |
July 2023 |
AHF |
3 |
Jiangsu |
Wuxi General Steel Rope Factory Harmonic Treatment Project |
January 2023 |
AHF |
4 |
Anhui |
Wuhu Chujing Alloy Copper Materials Co., Ltd. Reactive Power Compensation Project |
January 2023 |
SVG |
5 |
Jiangsu |
Nanjing Hongfa Nonferrous Metal Manufacturing Co., Ltd. Reactive Power Compensation Project |
December 2022 |
SVG |
6 |
Liaoning |
Anshan Falan Steel Strip Industrial Base Reactive Power Compensation Project |
December 2022 |
SVG/AHF |
7 |
Jiangsu |
Chuzhou Xin Lantian Steel Structure Co., Ltd. Reactive Power Compensation Project |
December 2022 |
SVG |
8 |
Liaoning |
Anshan Falan Steel Strip Industrial Base Reactive Power Compensation Project |
December 2022 |
SVG/AHF |
9 |
Jiangsu |
Chuzhou Xin Lantian Steel Structure Co., Ltd. Reactive Power Compensation Project |
December 2022 |
SVG |
10 |
Hunan |
Loudi Lian Steel Cold Rolled Plant Harmonic Treatment Project |
October 2022 |
AHF |
SUCCESSFUL STEEL CASES
1600Kvar Static Var Generator
Blue Sky Steel Structure Co., Ltd.
Date |
Project |
Solution |
||
---|---|---|---|---|
Jul 2023 |
Gansu Detong Guotai Metal Co., Ltd. |
SVG/AHF |
||
July 2023 |
Yunnan Mengzi Economic Development Zone Copper Deep Processing Industrial Park Harmonic Treatment Project |
AHF |
||
3 |
Jiangsu |
Wuxi General Steel Rope Factory Harmonic Treatment Project |
January 2023 |
AHF |
4 |
Anhui |
Wuhu Chujing Alloy Copper Materials Co., Ltd. Reactive Power Compensation Project |
January 2023 |
SVG |
5 |
Jiangsu |
Nanjing Hongfa Nonferrous Metal Manufacturing Co., Ltd. Reactive Power Compensation Project |
December 2022 |
SVG |
6 |
Liaoning |
Anshan Falan Steel Strip Industrial Base Reactive Power Compensation Project |
December 2022 |
SVG/AHF |
7 |
Jiangsu |
Chuzhou Xin Lantian Steel Structure Co., Ltd. Reactive Power Compensation Project |
December 2022 |
SVG |
8 |
Liaoning |
Anshan Falan Steel Strip Industrial Base Reactive Power Compensation Project |
December 2022 |
SVG/AHF |
9 |
Jiangsu |
Chuzhou Xin Lantian Steel Structure Co., Ltd. Reactive Power Compensation Project |
December 2022 |
SVG |
10 |
Hunan |
Loudi Lian Steel Cold Rolled Plant Harmonic Treatment Project |
October 2022 |
AHF |
Date |
Project |
Solution |
---|---|---|
Jul2023 |
Gansu Detong Guotai Metal Co., Ltd. |
SVG/AHF |
Jul2023 |
Yunnan Mengzi Economic Development Zone |
AHF |
Jan2023 |
Wuxi General Steel Rope Factory |
AHF |
Jan2023 |
Chujing Alloy Copper Materials Co., Ltd. |
SVG |
Dec2022 |
Hongfa Nonferrous Metal Co., Ltd. |
SVG |
Dec2022 |
Anshan Falan Steel Strip Industrial Base |
SVG/AHF |
Dec2022 |
Xin Lantian Steel Structure Co., Ltd. |
SVG |
Dec2022 |
Anshan Falan Steel Strip Industrial Base |
SVG/AHF |
Dec2022 |
Xin Lantian Steel Structure Co., Ltd. |
SVG |
Oct2022 |
Loudi Lian Steel Cold Rolled Plant Harmonic Treatment Project |
AHF |